During the execution of a Work Order on the machine, different "states" can be defined: Edit Part Program, Tooling, Pre-Production, Production, and Cleaning.
Using the iProd IoT Tablet, you can define the main stages of a work order using the buttons in the "Production Phase Identification" bar.
Operators can select the current phase at any time to accurately log the time spent on producing a specific item. This time data is visualized in a pie chart, where 100% represents the total duration the setup was in operation. The phases are defined as follows:
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PART PROGRAM: This phase tracks the time required for writing, transferring, or adapting the part program(s) needed for the item. It should not be used for activities performed during the machine's automatic operation or for updating technological data in iProd. If the part program is already associated with the item in iProd or is loaded on the machine without needing changes, this phase can be skipped.
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TOOLING: This phase records the time spent installing and zeroing tools, setting up and zeroing fixtures, and preparing the machine for production (e.g., replacing coolant with one suitable for the material).
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PRE-PRODUCTION: During this phase, the system calculates both the time spent and the number of pieces produced, considering material used during setup as waste. If no material is discarded during pre-production, the piece counter should be manually adjusted. This adjustment can also be made during "dry runs" to ensure accurate data.
Pre-production may not be used for single-piece productions.
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PRODUCTION: This is the main phase of the production cycle, where the Overall Equipment Effectiveness (OEE) of the machine and work order is calculated. The piece counter automatically increments at the end of each cycle based on the part program settings, with manual adjustments allowed. Use the "trash" icon to discard defective pieces, not the (-) button, to accurately record the use of raw material.
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CLEANING: This phase tracks the time needed to clean the machine and surrounding work area of components, tools, fixtures, and measuring instruments used in the completed process. It should end when the machine is ready for a new "Tooling" phase to ensure all time is accounted for.
